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ResLab Medicals
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ResLab Medicals
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The mask frame, headgear and elbow assembly are not included — your existing F40 parts are reused.
Two Replacement Cushions — One Fitted, One Ready

A pack of two ResLab silicone replacement cushions designed for compatibility with the ResMed AirFit™ F40 full face CPAP mask. Replacing the cushion on schedule restores the seal, brings back comfort and keeps your therapy effective — at a fraction of the cost of a whole new mask.
The cushion is the only part of your mask that touches your face all night, and it's the part that wears out first. Soft silicone gradually stretches and softens with nightly use, facial oils and washing, and once it loses its shape the seal starts to break down — air escaping past your cheeks, water running into your eyes, a mask you keep tightening, or leak figures creeping up on your machine.
Two cushions covers two full replacement cycles — roughly two to six months depending on how quickly yours wear. Fit one now and keep the second sealed in the drawer, so the night your cushion finally gives out isn't the night you discover you've nothing to replace it with.
| Specification | Details |
|---|---|
| Brand | ResLab |
| Manufacturer | ResLab Medicals |
| Part Category | Compatible Replacement Part — not manufactured by ResMed |
| Product Type | Replacement Full Face CPAP Cushions |
| Compatible Mask | ResMed AirFit™ F40 Full Face CPAP Mask |
| Available Sizes | Small, Medium & Large [CONFIRM — see note on "Small Wide"] |
| Pack Quantity | 2 cushions, both in the selected size |
| Mixed Sizes in a Pack | Not available — both cushions are the size selected |
| Supply Covered | 2 replacement cycles — approximately 2 to 6 months depending on wear |
| Material | Soft Silicone Elastomer |
| Weight (per cushion) | Approx. 26 g [CONFIRM ResLab's own measured figure] |
| Therapy Pressure Range (AirFit F40 system) | 4–30 cm H₂O |
| Latex Free | Yes |
| Magnets in These Cushions | None |
| Magnets Elsewhere in the F40 Mask | Yes — the F40 headgear uses magnetic clips |
| AirMini Compatible | No |
| Washable | Yes — daily, in warm water with a mild soap |
| Storage of Unused Cushion | Keep sealed, dry and out of direct sunlight until needed |
| Recommended Replacement | Every 1–3 months per cushion, or as advised by your healthcare provider |
| Frame & Headgear | Not included — uses your existing F40 frame and headgear |
| Intended Use | Components of a full face mask for the treatment of Obstructive Sleep Apnoea (OSA) in Adults |
| Included in Package | 2 × replacement cushions (both in the size selected) |
The cushion is identical in both — only the quantity and the cost per cushion change.
Choose this if you're new to the F40, not certain of your size, or your current cushion says "Small Wide". Confirm the fit on one before committing to a pack.
Choose this if you know your size and want a spare on hand — two replacement cycles covered, at a lower cost per cushion.
See all replacement cushions — F40 and F20, singles and multipacks.
All sizes fit the same F40 frame, so changing size later means a new cushion, never a new mask. Both cushions in this pack are the size you select, and sizes cannot be mixed within a pack.
Cushions are not interchangeable between ResMed mask families — each is moulded to a specific frame. Check the model printed on your frame before ordering, and if you're unsure, ask us first. Worth two minutes of checking before you buy a pack.
A fresh cushion seals with far less tension than the worn one you're taking off, so your current strap settings will be too tight. This applies to both cushions in the pack — over-tightening a new one is the fastest way to wear it out early.
Two cushions covers you for several months. In that time your headgear and tubing will come due as well — worth planning for.
Regular cleaning extends the life of each cushion and helps maintain hygiene for safe, effective therapy.
This pack restores the performance of your AirFit F40 twice over without the cost of a full mask replacement. The soft silicone construction conforms to your facial contours for a secure seal all night, and the cushions themselves contain no magnetic components. Two cushions covers two full replacement cycles at a lower cost per cushion than buying singly — and because the spare is already in the drawer, there's no reason to run a worn seal for an extra month while you wait for a delivery.
These are ResLab replacement cushions and are not manufactured by or affiliated with ResMed. They are components of a medical device used for the treatment of obstructive sleep apnoea under the direction of a qualified healthcare professional, and are designed for compatibility with the ResMed AirFit™ F40 full face mask. The mask frame, headgear and elbow assembly are not included and are sold separately.
Magnets and implanted medical devices. These cushions contain no magnets. However, the AirFit F40 headgear uses magnetic clips, so the assembled mask is not magnet-free. Magnets can interfere with implanted devices and metallic implants. Consult your doctor and your device manufacturer before using a mask with magnetic clips if you or anyone sharing your bed has:
If any of these apply, speak to your clinician about ResMed's non-magnetic headgear options before use, and keep magnetic components at least 150 mm from any implanted device.
Confirm the cushions match your exact mask model and size before use — an incorrect fit reduces seal quality and therapy effectiveness, and a pack in the wrong size doubles the cost of the mistake. Do not share a cushion between users. Cushions are single-user items; if more than one person in your household uses an F40, each needs their own, in their own size. Inspect each cushion before fitting and during use for cracking, stiffening or discolouration, and replace it if the seal is compromised. Never block or modify the mask vent, which is how exhaled air leaves the mask; a blocked vent allows carbon dioxide to build up inside the mask.
Please refer to the official AirFit F40 user guide supplied with your mask for complete information on contraindications, warnings, precautions and instructions for use, and consult your healthcare provider to determine whether this device is appropriate for the treatment of your obstructive sleep apnoea. If you notice persistent leaks, discomfort, skin irritation or any change in mask performance after fitting, discontinue use and consult your CPAP provider or healthcare professional.
Disposal and the environment. Do not dispose of this product with household waste. Dispose of it in accordance with local regulations for medical devices. Packaging materials are recyclable where facilities exist.
Trademark and compatibility. AirFit™, AdaptiSeal™, AirMini™ and ResMed™ are trademarks of ResMed Ltd. This product is a compatible replacement part manufactured by ResLab Medicals and is not manufactured, distributed, endorsed by, or otherwise affiliated with ResMed Ltd. All references to ResMed product names are made solely to identify the mask system with which these cushions are designed to be compatible. Fitting a compatible part may affect any remaining manufacturer warranty on your mask system — check with your supplier or clinician if this matters to you.
🛡️ For Machines : Every eligible product you purchase is backed by a 2-year manufacturer warranty, covering manufacturing defects and workmanship under normal use.
⚠️ For Masks & Accessories : CPAP
masks and mask components are covered by a 6-month warranty against
manufacturing defects only.
*Not covered: Normal wear and tear, misuse, improper cleaning, accidental
damage, or unauthorised modifications.
🚚 Free Next-Day UK Delivery : Orders placed before 3:00 PM GMT, Monday to Friday, are dispatched the same day using our next-day delivery service.
📖 Read More — To view our detailed Shipping policy
↩️ 30-Day Easy Returns : We offer a 30-day return policy on eligible items that are unused, unopened, and in their original sealed packaging. For hygiene and safety reasons, opened or used CPAP Machines, masks, cushions, and other personal-use accessories cannot be returned or replaced.
📖 Read More — To view our detailed Returns & Exchange policy
Q: What is included in this replacement package?
A: This package includes 2 × ResLab compatible replacement cushions for the AirFit™ F40 Full Face CPAP Mask, in your selected size: Small, Medium, or Large. The mask frame, headgear, elbow, CPAP tubing, and CPAP machine are not included.
Q: Is this replacement cushion compatible with the AirFit™ F40 mask?
A: Yes. These replacement cushions are designed to be compatible with the AirFit™ F40 Full Face CPAP Mask. They are compatible replacement products manufactured by ResLab and are not original ResMed products.
Q: How often should I replace the replacement cushion?
A: Replacement frequency depends on usage, cleaning, and the condition of the cushion. Replace the cushion when you notice signs of wear, damage, reduced seal, or discomfort. Always follow the recommendations of your healthcare provider or equipment supplier.
Q: Is this a genuine ResMed product?
A: No. These are compatible replacement cushions manufactured by ResLab for use with the AirFit™ F40 Full Face CPAP Mask. They are not manufactured by or affiliated with ResMed.

I wanted some extra masks so that I could wash them and not have to worry about getting them dry before needing them again.
They arrived very promptly and exactly as ordered., I can't fault the service.
Hi Jim, thank you for your kind words! We're glad you’re satisfied with the service and your masks. If you need anything else, just let us know!
Great original product replacement
Hi Elaine, thank you for your lovely review! We're glad you're satisfied with our replacement masks. If you need anything else, just let us know!
Perfect, your company is superb, perfect fit, speedy delivery, what more can I say
Hi Graeme, thank you for your wonderful feedback! We're delighted to hear you're happy with the fit and delivery. We appreciate your support!
Excellent service, I made a mistake when ordering, Cpap savers corrected it promptly. Good prices too.
Hi Josh, thank you for your kind words! We're glad we could assist quickly and that you're happy with the price. Come back anytime!
Product came quickly and is as described, good quality replacements for my current F40 as I need the size up cushion.
Very happy with this purchase and service and will definitely be using the store again.
Hi Joseph, we're thrilled to hear you're happy with your purchase and our service! Thanks for choosing CPAPsavers.co.uk, and we look forward to helping you again in the future.
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