ResLab Medicals

AirFit F40 Replacement Mask Cushion - 2 Pack

£21.99
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ResLab Medicals

AirFit F40 Replacement Mask Cushion - 2 Pack

AirFit F40 Replacement Mask Cushion - 2 Pack

Regular price £21.99 with VAT Relief
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Description

ResLab
Pack of 2 — Two Replacement Cycles

ResLab Silicone Cushion (Pack of 2) — Compatible with AirFit™ F40

📦 What's Included

  • 2 × ResLab Silicone Replacement Cushions — both in the size you select

The mask frame, headgear and elbow assembly are not included — your existing F40 parts are reused.

Two Replacement Cushions — One Fitted, One Ready

ResLab silicone replacement cushions, pack of two, compatible with the ResMed AirFit F40 full face mask

A pack of two ResLab silicone replacement cushions designed for compatibility with the ResMed AirFit™ F40 full face CPAP mask. Replacing the cushion on schedule restores the seal, brings back comfort and keeps your therapy effective — at a fraction of the cost of a whole new mask.

The cushion is the only part of your mask that touches your face all night, and it's the part that wears out first. Soft silicone gradually stretches and softens with nightly use, facial oils and washing, and once it loses its shape the seal starts to break down — air escaping past your cheeks, water running into your eyes, a mask you keep tightening, or leak figures creeping up on your machine.

Two cushions covers two full replacement cycles — roughly two to six months depending on how quickly yours wear. Fit one now and keep the second sealed in the drawer, so the night your cushion finally gives out isn't the night you discover you've nothing to replace it with.

Pack of 2 Two Replacement Cycles Fits AirFit F40 Medical-Grade Silicone S / M / L No Magnets in Cushion Latex Free Not AirMini Compatible
Better value than two singles, and a spare you'll actually have when you need it. The cushion is the part people put off replacing because reordering is a nuisance — with a second one already in the drawer, there's no reason to run a worn seal for an extra month.
Both cushions are the size you select. We can't mix sizes within a pack, so check the size printed on your current cushion before ordering. If you're new to the F40 or unsure, buy a single first and come back once the fit is confirmed.

Note: This is a ResLab replacement product, not manufactured by or affiliated with ResMed, designed for compatibility with the ResMed AirFit™ F40 full face mask. The mask frame, headgear and elbow assembly are sold separately.

Magnets: these cushions contain no magnets — but the AirFit F40 headgear uses magnetic clips, so the assembled mask is not magnet-free. If you have an implanted medical device, read the safety notice below before use.
One Fitted, One Ready
Two cushions covers two full replacement cycles — roughly two to six months depending on wear. The spare sits in the drawer until the night you need it.
Restores the Seal, Not the Cost
A worn cushion is the usual cause of a leaking F40 — not a failing mask. Replacing the cushion restores performance for a fraction of a whole new mask system.
No Rigid Components
Seamless soft silicone throughout, so it flexes with your face instead of pressing into it — fewer pressure points and fewer red marks in the morning.
Stable Through Movement
The adaptive seal keeps contact as you change position, which is where most side and front sleepers lose their seal.

Key Features

✓
Pack of Two Cushions — Two full replacement cycles covered in a single order, at a lower cost per cushion than buying singly.
✓
Fits the ResMed AirFit™ F40 — A compatible replacement for the F40's cushion, using your existing frame and headgear.
✓
Adaptive Silicone Seal — Soft silicone elastomer with no rigid components, for a genuinely flexible fit across a range of face shapes.
✓
Conforms to Facial Contours — Adapts to a wide range of facial shapes and sizes for a secure, comfortable seal through the night.
✓
Lightweight & Low-Profile — Minimal weight on the face, with nothing bulky to press against the pillow.
✓
Quick, Tool-Free Replacement — Removes and refits effortlessly, with no tools or clips needed.
✓
Both in Your Chosen Size — Small, Medium or Large; both cushions match the size you select.
✓
Fully Washable — Washes daily in warm soapy water, with no special cleaning products needed.
✓
No Magnets in the Cushions — The cushions contain no magnetic components. Note the F40 headgear does use magnetic clips.
✓
Keeps Your Existing Fit — Your frame, headgear and strap settings all stay as they are; only the sealing part is renewed.

Technical Specifications

Specification Details
Brand ResLab
Manufacturer ResLab Medicals
Part Category Compatible Replacement Part — not manufactured by ResMed
Product Type Replacement Full Face CPAP Cushions
Compatible Mask ResMed AirFit™ F40 Full Face CPAP Mask
Available Sizes Small, Medium & Large [CONFIRM — see note on "Small Wide"]
Pack Quantity 2 cushions, both in the selected size
Mixed Sizes in a Pack Not available — both cushions are the size selected
Supply Covered 2 replacement cycles — approximately 2 to 6 months depending on wear
Material Soft Silicone Elastomer
Weight (per cushion) Approx. 26 g [CONFIRM ResLab's own measured figure]
Therapy Pressure Range (AirFit F40 system) 4–30 cm H₂O
Latex Free Yes
Magnets in These Cushions None
Magnets Elsewhere in the F40 Mask Yes — the F40 headgear uses magnetic clips
AirMini Compatible No
Washable Yes — daily, in warm water with a mild soap
Storage of Unused Cushion Keep sealed, dry and out of direct sunlight until needed
Recommended Replacement Every 1–3 months per cushion, or as advised by your healthcare provider
Frame & Headgear Not included — uses your existing F40 frame and headgear
Intended Use Components of a full face mask for the treatment of Obstructive Sleep Apnoea (OSA) in Adults
Included in Package 2 × replacement cushions (both in the size selected)

Which Pack Size Suits You?

The cushion is identical in both — only the quantity and the cost per cushion change.

Single Cushion

Choose this if you're new to the F40, not certain of your size, or your current cushion says "Small Wide". Confirm the fit on one before committing to a pack.

Pack of 2

Choose this if you know your size and want a spare on hand — two replacement cycles covered, at a lower cost per cushion.

See all replacement cushions — F40 and F20, singles and multipacks.

📏 Choosing the Right Size

All sizes fit the same F40 frame, so changing size later means a new cushion, never a new mask. Both cushions in this pack are the size you select, and sizes cannot be mixed within a pack.

Small Medium Large
  • Replacing a worn cushion? Order the size printed on the one you're taking off — check it before buying two
  • If your current cushion says "Small Wide", note that Wide refers to width, not length — it is not the same as Small. Contact us before ordering a pack so we can confirm the right fit [CONFIRM]
  • If you sit between two sizes, the smaller cushion usually seals better — one that's too large needs over-tightening to hold
  • Measure with a relaxed jaw and a neutral expression, not a clenched one
  • Not certain of your size? Buy a single first. Two in the wrong size doubles the cost of the mistake
  • Want to compare two sizes side by side? Order two singles rather than a pack

Compatibility

  • ResMed AirFit™ F40 Full Face Mask — replaces the F40's AdaptiSeal™ cushion
  • Your existing F40 frame, headgear and elbow assembly
  • ResMed AirFit™ F20 / AirTouch™ F20 — different platform, different cushion
  • ResMed AirFit™ F30 / F30i — different platform
  • ResMed AirFit™ N20 / N30i / P30i / P10 (nasal and pillow masks)
  • ResMed AirMini travel device — the F40 is not an AirMini-compatible mask
  • Philips, BMC, Fisher & Paykel and other non-ResMed mask systems

Cushions are not interchangeable between ResMed mask families — each is moulded to a specific frame. Check the model printed on your frame before ordering, and if you're unsure, ask us first. Worth two minutes of checking before you buy a pack.

💡 Fitting Tip — Reset Your Tension

A fresh cushion seals with far less tension than the worn one you're taking off, so your current strap settings will be too tight. This applies to both cushions in the pack — over-tightening a new one is the fastest way to wear it out early.

  • Loosen the headgear straps fully before the first night on a new cushion
  • Put the mask on lying down, in your usual sleeping position, with the machine running
  • Tighten in small, even steps until the leak stops — then stop, even if it still feels loose
  • Keep both sides even; an uneven pull tilts the frame and opens a leak at the opposite corner
  • Seat the cushion fully into the frame until it sits flush, with no lifted edges
  • If a leak persists with a new cushion, check the frame for hairline cracks and the headgear for stretch — a worn frame makes a new cushion leak

🔧 Complete the Setup

Two cushions covers you for several months. In that time your headgear and tubing will come due as well — worth planning for.

  • F40 Headgear — elastic stretches gradually; replace around every 6 months. Stretched headgear is often mistaken for a worn cushion
  • F40 Frames — replace every 6–12 months, or sooner if cracked
  • CPAP Mask Wipes — a nightly wipe lifts facial oils, which are the main cause of early cushion failure
  • CPAP Tubing — replace every 3 months, so once or twice over this pack's life
  • See all replacement cushions

🧼 Cleaning & Storage

Regular cleaning extends the life of each cushion and helps maintain hygiene for safe, effective therapy.

  • Remove the cushion from the mask frame before cleaning.
  • Wash daily in warm water with a mild, non-abrasive, unscented soap.
  • Rub the sealing membrane gently between your fingers to lift facial oils, which are what make silicone go slack.
  • Rinse thoroughly to remove all soap residue, which irritates skin and shortens the cushion's life.
  • Air dry away from direct sunlight; UV degrades silicone and hardens the sealing edge.
  • Do not use alcohol-based cleaners, bleach, dishwashers or abrasive cloths, as these damage the silicone.
  • Keep the second cushion sealed in its packaging, in a dry drawer away from direct sunlight and radiators, until you need it — heat and UV age silicone even unused.
  • Wash your face before bed and skip night-time moisturiser — facial oils are the main cause of early cushion failure.
  • Replace a cushion every 1–3 months, or sooner if it appears worn, discoloured, stiff or begins to leak.

Why Choose the Pack of Two?

This pack restores the performance of your AirFit F40 twice over without the cost of a full mask replacement. The soft silicone construction conforms to your facial contours for a secure seal all night, and the cushions themselves contain no magnetic components. Two cushions covers two full replacement cycles at a lower cost per cushion than buying singly — and because the spare is already in the drawer, there's no reason to run a worn seal for an extra month while you wait for a delivery.

  • You know your size and you're staying with the F40
  • You've been caught before with a worn cushion and nothing to replace it with
  • Air is escaping past your cheeks or blowing into your eyes
  • You're tightening the headgear more than you used to, just to hold a seal
  • The sealing edge feels slack, sticky, stiff or has gone cloudy
  • Your machine's leak figures have crept up over recent weeks
  • You're waking with red marks or sore spots that weren't there before
  • You travel and want a spare that lives permanently in the bag

⚠ Important Safety Notice

These are ResLab replacement cushions and are not manufactured by or affiliated with ResMed. They are components of a medical device used for the treatment of obstructive sleep apnoea under the direction of a qualified healthcare professional, and are designed for compatibility with the ResMed AirFit™ F40 full face mask. The mask frame, headgear and elbow assembly are not included and are sold separately.

Magnets and implanted medical devices. These cushions contain no magnets. However, the AirFit F40 headgear uses magnetic clips, so the assembled mask is not magnet-free. Magnets can interfere with implanted devices and metallic implants. Consult your doctor and your device manufacturer before using a mask with magnetic clips if you or anyone sharing your bed has:

  • A pacemaker, implantable cardioverter-defibrillator (ICD) or other active implant
  • A neurostimulator or CSF shunt with an adjustable (programmable) valve
  • Haemostatic clips, embolic coils or aneurysm clips
  • Metallic splinters in or near the eye
  • A cochlear implant, insulin pump or magnetic metallic implant
  • Any metallic device or implant in the head or torso

If any of these apply, speak to your clinician about ResMed's non-magnetic headgear options before use, and keep magnetic components at least 150 mm from any implanted device.

Confirm the cushions match your exact mask model and size before use — an incorrect fit reduces seal quality and therapy effectiveness, and a pack in the wrong size doubles the cost of the mistake. Do not share a cushion between users. Cushions are single-user items; if more than one person in your household uses an F40, each needs their own, in their own size. Inspect each cushion before fitting and during use for cracking, stiffening or discolouration, and replace it if the seal is compromised. Never block or modify the mask vent, which is how exhaled air leaves the mask; a blocked vent allows carbon dioxide to build up inside the mask.

Please refer to the official AirFit F40 user guide supplied with your mask for complete information on contraindications, warnings, precautions and instructions for use, and consult your healthcare provider to determine whether this device is appropriate for the treatment of your obstructive sleep apnoea. If you notice persistent leaks, discomfort, skin irritation or any change in mask performance after fitting, discontinue use and consult your CPAP provider or healthcare professional.

Disposal & Trademark Information

Disposal and the environment. Do not dispose of this product with household waste. Dispose of it in accordance with local regulations for medical devices. Packaging materials are recyclable where facilities exist.

Trademark and compatibility. AirFit™, AdaptiSeal™, AirMini™ and ResMed™ are trademarks of ResMed Ltd. This product is a compatible replacement part manufactured by ResLab Medicals and is not manufactured, distributed, endorsed by, or otherwise affiliated with ResMed Ltd. All references to ResMed product names are made solely to identify the mask system with which these cushions are designed to be compatible. Fitting a compatible part may affect any remaining manufacturer warranty on your mask system — check with your supplier or clinician if this matters to you.

Warranty T & C

🛡️ For Machines : Every eligible product you purchase is backed by a 2-year manufacturer warranty, covering manufacturing defects and workmanship under normal use.

⚠️ For Masks & Accessories : CPAP
masks and mask components are covered by a 6-month warranty against
manufacturing defects only.

*Not covered: Normal wear and tear, misuse, improper cleaning, accidental
damage, or unauthorised modifications.

📖 Read More — To view our detailed Warranty policy

Shipping & Return Policy

🚚 Free Next-Day UK Delivery : Orders placed before 3:00 PM GMT, Monday to Friday, are dispatched the same day using our next-day delivery service.

📖 Read More — To view our detailed Shipping policy

↩️ 30-Day Easy Returns : We offer a 30-day return policy on eligible items that are unused, unopened, and in their original sealed packaging. For hygiene and safety reasons, opened or used CPAP Machines, masks, cushions, and other personal-use accessories cannot be returned or replaced.

📖 Read More — To view our detailed Returns & Exchange policy

Frequently Asked Questions

Q: What is included in this replacement package?
A: This package includes 2 × ResLab compatible replacement cushions for the AirFit™ F40 Full Face CPAP Mask, in your selected size: Small, Medium, or Large. The mask frame, headgear, elbow, CPAP tubing, and CPAP machine are not included.

Q: Is this replacement cushion compatible with the AirFit™ F40 mask?
A: Yes. These replacement cushions are designed to be compatible with the AirFit™ F40 Full Face CPAP Mask. They are compatible replacement products manufactured by ResLab and are not original ResMed products.

Q: How often should I replace the replacement cushion?
A: Replacement frequency depends on usage, cleaning, and the condition of the cushion. Replace the cushion when you notice signs of wear, damage, reduced seal, or discomfort. Always follow the recommendations of your healthcare provider or equipment supplier.

Q: Is this a genuine ResMed product?
A: No. These are compatible replacement cushions manufactured by ResLab for use with the AirFit™ F40 Full Face CPAP Mask. They are not manufactured by or affiliated with ResMed.

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